This project is designed to automate the production of RGB Minute Maid Drink. The system controls and monitors the processes of the whole plant...

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This project is a full upgrade of OMRON plc's from obsolete models to CS1 series of plc...

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  RGB Minute Maid Drink
END-USER  : Coca-cola Bottlers Philippines, Inc. Santa Rosa Laguna Plant
INDUSTRY  : Bottling and Beverages
 
* Sub-contracted from APV Singapore

RGB Minute Maid Processing

This project is designed to automate the production of RGB Minute Maid Drink. The system controls and monitors the processes of the whole plant. It allows modification on operation parameters and settings. The conditions and status of all field devices may easily be monitored via the WonderWare Touch Panel Computer. The different areas of the plant may be controlled and monitored individually and screen navigation is simple. Pumps, agitators and valves may be set in auto or in manual mode depending on the operation used. Faceplates are provided to easily control and monitor the status of each device. Graphical visualization of faceplate connections are displayed to ensure that products are transferred to the right destination tank.

The system is capable of estimating Brix value based on the amount of products that passed through the flowmeters. Steam valves are controlled with PID algorithm to maintain set temperature with precision. It is capable of routing source and destination path for batching raw products to different tanks. Recipe creation is also available. Alarms and events are logged. The SCADA system is designed to provide ease on operation for plant operators and supervisors.

 
Upgrade of Omron PLC
END-USER  : Toyota Motors Philippines, Santa Rosa Laguna
INDUSTRY  : Automotive
INSTALLATIONS :

Hemming Machine (4 Units)
Chassis Frame Auto Carry (4 Units)
PVC Hanger (4 Units)
Welding to Paint Hanger (4 Units)

 

This project is a full upgrade of OMRON plc's from obsolete models to CS1 series of plc. The system provides control on the transfer of car chassis and frame from one process area to the next. The control is done via a console with mobile cord.

Hemming machine is a technology used by automotive industries to join inner and outer closure panels together (such as hoods, doors, tailgates, etc.). It is controlled through the front panel in manual or in automatic mode.

Toyota Innova and new model of Toyota Vios are the main model assembled and produced in the plant.

 

SOLUTION  : Mini-Hydro Electric Power Plant
Control & Monitoring SCADA System
INDUSTRY  : Electric Power Plants
INSTALLATIONS :

Bineng 2 Mini-Hydro Electric Power Plant*
Ampohaw Mini-Hydro Electric Power Plant*
Bineng 3 Mini-Hydro Electric Power Plant*

 
* Sub-contract from Siemens, Inc.


The Mini-Hydro Electric Power Plant Control & Monitoring System is designed to automate the operation of generators.  It allows the acquisition and archiving of significant data in plant operation, visual indication of status of electromechanical equipment, automatic and on-demand report and trend generation, archiving of events and annunciation of alarms.

The system logs electrical data and other operating data at regular intervals of time. Same data can also be viewed dynamically in real-time in a desktop PC with user-friendly graphics. The current statuses of circuit breakers, turbines, generators are displayed continuously, with color change for different conditions to emphasize change in state. At the end of any 24-hour period a report similar to the operating log sheet which is being used in manual recording by the operator is automatically printed. Archiving of events and trending of system variables are also included with capability to trend past recorded data, facilitating evaluation and analysis of past and present events in plant operation. This will be very valuable to total plant operation as well as analysis of plant performance for future improvements.

 
SOLUTION  : Tank Truck Loading Rack Product Metering
and Monitoring SCADA System
INDUSTRY  : Oil & Gas
INSTALLATIONS :

Chevron Lapu-Lapu Terminal, Cebu *
Petron Mandaue Terminal, Cebu *
Chevron Sasa Joint Operation Terminal, Davao City *

 
* Sub-contract from Siemens, Inc.


The  TTLR Product Metering and Monitoring SCADA System is designed to automate the operation of a Truck Loading Terminal having several racks and bays.

The system is designed with a variety of interlocks that improves operator safety, reduces operator error, and minimizes the chance of over-flow. It ensures that the tank truck receives the correct product, correct additive and correct volume.

The system includes reports, trends, events and alarms, which are very valuable to terminal operation as well as analysis of plant performance for future improvements.. Archiving of events and trending of system variables are also included with capability to trend past recorded data. This facilitates the evaluation and analysis of past and present events in terminal operation.

 
 
  Food Process and Packaging
Selecta Unilever - sub-contracted from APV Philippines
Automation of Pasteurization Plant 
Siemens S7-300 and Operator Panel
NFA Food Development Center
Upgrade of temperature logging system for cabinet dryer
Omron CJ1M plc, TC101 temp controller, and NS5 touch panel
Del Monte Philippines, Inc. - subcontracted from LMR Machinery
Automation of Stand-up Pouch Packaging machine
Omron CJ1M plc and NS5 touch panel
Family Choice Grains Processing Center, Inc.
SCADA system for rice mill plant
Siemens WinCC Flexible
Coca-Cola Bottlers Philippines, Inc. Isabela Plant - subcontracted from Bengar Industrial Corp.
Rehabilitation of Case Packer machine
Siemens S5 plc and OP7 operator panel
San Miguel Mandaue Plant - sub-contracted from Bengar Industrial Corp.
Upgrade of Modicon PLC to Siemens PLC for Case Packer 1 and 2
San Miguel Corporation Polo Plant - sub-contracted from Bengar Industrial Corp.
Automation of full bottle crate inspection
Coca-Cola Bottlers Philippines, Inc. San Fernando Plant
Rehab of Kettner Case Packer and Uncaser Siemens S7-200 and OP17 operator panel
Coca-Cola Bottlers Philippines, Inc., Carlatan Plant
Upgrade of Mitsubishi Case Packer PLC to Siemens S7-200 PLC and OP7 operator panel
Coca-Cola Bottlers Philippines, Inc., Carlatan Plant
Upgrade of Carbo-cooler and Ammonia Compressor Control
Siemens S7-300 and OP7 operator panel
San Miguel Corp. Polo Plant, Valenzuela City
Reprogramming of Siemens S5 PLC for Palletizer and Depalletizer for cross-stacking arrangement of cases
La Tondena, Inc., Canlubang, Laguna
Crown diverter control
Festo FPC202C
 
Chevron Philippines, Inc. Poro Point
Tank Truck Loading Rack (TTLR) solution
Shell Philippines Pandacan
Upgrade of automation system for Luboil Blending Plant
Petron Corp. Mandaue Bulk Plant
Control of Pumps for Product Metering System
Shell Bitumen Depot, Villanueva, Misamis Oriental
Control and Monitoring of Bitumen Storage Facility
Siemens S7-300 and WinCC SCADA
 
Metrolab, Cavite
Waste Water Treament Plant
Omron CQM1 with NT11S programmable terminal
Texas Instruments, Baguio City
Constant Pressure Control & DI Water Nitrogen Blanketing
Siemens S7-300 and WinCC SCADA with 9200 power meters
 

Talomo 3 Plant SCADA with CMMS Project Hydro-Electric Development Corporation (HEDCOR)
Complete installation of SCADA with CMMS for plant monitoring and maintenance system

Lon-oy Plant SCADA with CMMS Project Hydro-Electric Development Corporation (HEDCOR)
Complete installation of SCADA with CMMS for plant monitoring and maintenance system

Bineng 1 Plant SCADA with CMMS Project Hydro-Electric Development Corporation (HEDCOR)
Complete installation of SCADA with CMMS for plant monitoring and maintenance system

Bineng 3 Plant SCADA with CMMS Project Hydro-Electric Development Corporation (HEDCOR)
Complete installation of SCADA with CMMS for plant monitoring and maintenance system

Lower Labay Plant SCADA with CMMS Project Hydro-Electric Development Corporation (HEDCOR)
Complete installation of SCADA with CMMS for plant monitoring and maintenance system

Bineng 2 Plant SCADA with CMMS Project Hydro-Electric Development Corporation (HEDCOR)
Complete installation of SCADA with CMMS for plant monitoring and maintenance system

Ampohaw Mini-Hydro Electric Power Plant (8 MW) Monitoring and Control Hydro-Electric Development Corporation (HEDCOR)
Siemens S7-300, WinCC SCADA and Simeas power meters, with high-level interface to GE Multilin transformer management relay, Sulzer DTL595 governor controllers and Ametek Panalarm analog monitors

 
Cement Industry
House Technology Industry - sub-contracted from AB Innovations, Inc.
Complete automation of batching plant using Mitsubishi PLC
Solid Cement Corporation
Upgrade of TI505 plc to Siemens S7 plc for Packhouse automation system
Solid Cement Corporation
Conversion of S5 to S7 Siemens PLC at Reclaimer
 
Pharmaceuticals
Amherst Parenterals, Inc.
System upgrade of plc from S5 to S7-300 for bottle pack machine
 
Orica Philippines, Inc.
PLC upgrade for F8 elevator

Coral Bay Nickel Corporation - sub-contracted from Aquagen Tech., Inc.
Provide automation solution for sand filter of water treatment plant

Orica Philippines, Inc.
Complete automation (control and monitoring) of heating system

Atlas Mining, Cebu - sub-contracted from Geostar Philippines, Inc.
Automation control for Ball Mill plant

Unilever Philippines, Inc., Manila
Tank Inventory Management System
Siemens WinAC (soft PLC) and WinCC SCADA

C&L Plant CIP
Siemens S7-400 & PCS7 (SCO Unix) SCADA

Philip Morris Flavors Facility, Sucat, Paranaque City
Modification of PLC program and addition of WinCC screen for flexible batching of flavors
Simatic 505 and WinCC SCADA
Philip Morris, Batangas
High Level interface to Cummins generator (Modbus ASCII), McQuay chillers (Modbus RTU) and fire detection & alarm system (Modbus RTU)
Siemens S7-300
Coca-Cola Bottlers Phils. Inc. - Carlatan Plant
Upgrade of Carbo-cooler and Ammonia Compressor Control
Siemens S7-300 and OP7 operator panel

Solid Cement Corporation, Antipolo City
Conversion of S5 to S7 Siemens PLC at Reclaimer

 
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